Services
- Home
- Services
Machine support
Italtech provides technical services for injection molding machines Italtech machines and other brands. Work is carried out directly by engineering staff across mechanical, hydraulic, electrical and control systems.
- Multibrand machine support
- Mechanical, hydraulic and control expertise
- Lifecycle support throughout the machine’s working life
- Reduced downtime and improved availability
Lifecycle support and services
From overhaul and control system replacement to maintenance and process optimisation Italtech services cover the full machine working life.
Full refurbishment of mechanical, hydraulic and electrical systems. Delivered with installation, commissioning, startup services and guarantee. Overhaul scope agreed with customer: full mechanical and hydraulic rebuild, or electrical and electronic update only.
- Mechanical and hydraulic refurbishment
- Clamping and injection unit restoration
- Electrical and electronic upgrades
National and international transport of large machinery. Disassembly, assembly, inspection and startup services. Reduces startup time at destination.
- Machine disassembly and transport
- Reassembly and installation
- Inspection and commissioning support
Mechanical, electrical and hydraulic components for all major brands.
Mechanical
- Custom mechanical parts to drawing
- Parts manufactured from customer samples
Electrical and electronic
- Original and compatible electrical materials
- Electronic module repair
- Inverter repair
Hydraulic
- Fixed and variable displacement pump repair and supply
- New valves and compatible replacements
- Hydraulic cylinder overhaul and repair
- Logic blocks; proportional and radial distributors, sequential nozzles
Obsolete control systems can hinder productivity even when the other parts of the machine are still efficient. We provide electric and electronic upgrades and supply new electrical diagrams and provide installation and startup services.
Upgrade existing machines with energy saving technologies through inverter integration and high efficiency servo-motor pump systems.
Energy savings
Optimized motor speed control reduces overall energy consumption and operating costs.
Process optimisation
Improves process repeatability while reducing component wear.
Proper equipment operation
Reduces startup and shutdown stress through controlled acceleration and soft stop systems.
Improved work environment
Lower noise levels and smoother operation through advanced motor control systems.
- Hot chamber control units
- Oil and air sequential nozzle control units
- Rotation tables
- Satellite injectors
- Retractable tie bar for mold loading
- Electric motor with inverter for plasticising unit; reduces cycle time and energy
- Hydraulic accumulators for injection stage; often combined with electric plasticising motor
New plasticising units with thermochemical wear-resistant treatment. Delivery, installation, fine-tuning and push rod updating services. Supply for standard and special polymers, adapted to existing machines.
- Thermochemical wear-resistant treatment
- Support for special polymers
- Adapted to existing machines
Three service options:
- Spare part packages optimised purchasing and urgency management
- One-Day Check full machine diagnosis in one day, to plan maintenance and production schedule
- Periodic maintenance agreement planned servicing aligned with production schedule
Italtech operates a technology laboratory for manufacturing plastic items and starting up new production processes. Machine setup, process evaluation and mold testing under real production conditions.
- Machine setup and calibration
- Process evaluation under production conditions
- Performance limitation identification
- Custom work islands designed and built to customer requirements and production cycle
Our services are completed by the following activities:
- Mould inspection
- Mould and production cycle validation
- Production startup
- Optimisation, programming and engineering of the production cycle
- Pre-series production
New plasticising units with thermochemical wear-resistant treatment. Delivery, installation, fine-tuning and push rod updating services. Supply for standard and special polymers, adapted to existing machines.
- Thermochemical wear-resistant treatment
- Support for special polymers
- Adapted to existing machines
Three service options:
- Spare part packages optimised purchasing and urgency management
- One-Day Check full machine diagnosis in one day, to plan maintenance and production schedule
- Periodic maintenance agreement planned servicing aligned with production schedule
Italtech operates a technology laboratory for manufacturing plastic items and starting up new production processes. Machine setup, process evaluation and mold testing under real production conditions.
- Machine setup and calibration
- Process evaluation under production conditions
- Performance limitation identification
- Custom work islands designed and built to customer requirements and production cycle
Supporting production beyond installation
After delivery Italtech provides service support to maintain machine availability and production performance over the long term.
- Machine upgrades and control system changes
- Refurbishment and overhaul for existing presses
- Rapid response for maintenance and urgent service needs
- Spare parts for Italtech and other brands
- Overhaul as alternative to full machine replacement
- Scheduled and preventive maintenance programmes
